SiCore Dynamics

Artículo wiki · Colección 03

Diseño de Espiras

Referencia técnica sobre Diseño de Espiras para el diseño, integración e implementación de sistemas de energía inalámbrica.

6 minArtículo 23/50Diseño de Bobinas
Coil Turns Design — educational diagram
Fig.: Diagrama educativo de “Coil Turns Design”.

Turn count N is the primary knob for inductance in a fixed geometry, scaling roughly with N² for closely coupled turns on the same former. In resonant WPT, N also sets open-circuit voltage on the receiver, magnetizing current on the transmitter, and the distribution of AC loss across turns.

More turns are not free gain — higher N raises wire length, proximity effect, and voltage on tuning capacitors. The optimum N sits at the intersection of L target, k geometry, and loss budget.

01Design sequence

  • Fix outer diameter and gap from mechanical package.
  • Estimate required L from compensation topology and frequency.
  • Sweep N in simulation with AC resistance model.
  • Check capacitor voltage and semiconductor current at min/max k and load.
Coil Turns Design — supporting diagram
Fig.: Ilustración de apoyo para “Coil Turns Design”.

02Turn count vs fill factor

Dense turn packing increases L per area but worsens inner-turn heating. Sometimes fewer turns with larger area or ferrite delivers lower total loss than max turns in a small disc. Prototype two N values before locking ferrite tooling.

03Tolerance

  • Specify L tolerance band tied to compensation capacitor selection.
  • Turn count errors from skipped turns in winding are catastrophic — use turn counters.
  • Potting compression can slightly reduce L — include in worst-case tuning.