Wiki article · Collection 05

Predictive Maintenance

Engineering reference on Predictive Maintenance for wireless power system design, integration, and deployment.

6 minArticle 10/14AI Power Control

Predictive Maintenance — educational diagram — Fig.: Educational diagram for “Predictive Maintenance”.

Predictive maintenance (PdM) for wireless docks treats every charge cycle as a health check. Capacitor ESR creep, ferrite stress, guide wear, and receiver solder fatigue all leave fingerprints in efficiency, frequency settle time, and fault margins before catastrophic failure.

SiCore intelligent control archives those fingerprints per pad and per vehicle for fleet-level analytics.

01Leading indicators

Monotonic rise in pad or receiver temperature at the same power and alignment score.
Longer frequency search or lost ZVS events at previously stable poses.
Increasing FOD nuisance margin usage — the controller working harder to distinguish valid loads.
Drop in coulombic efficiency vs fleet median for the same SOC window.

Predictive Maintenance — supporting diagram — Fig.: Supporting illustration for “Predictive Maintenance”.

02From alert to work order

Thresholds trigger tiered alerts: watch (schedule inspection), warn (derate power automatically), stop (remove pad from rotation). Integrations with CMMS export pad ID, cycles since service, and the telemetry snapshot that triggered the flag — so technicians arrive with parts, not guesswork.

03Avoiding alert fatigue

Models should compare against sibling pads on the same shift and account for seasonal ambient change. Raw temperature alerts without baseline normalization flood maintenance teams and get ignored — the failure mode PdM is meant to prevent.